Silicone Resins: Structural Analysis and Classification System of High-Performance Polymers
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I. Core Definition and Characteristics of Silicone Resins
Silicone resin is a cross-linked semi-inorganic polymer with a silicon-oxygen-silicon main chain and organic groups attached to silicon atoms. It belongs to thermosetting polysiloxane polymers. Its molecular structure combines the flexibility of organic resins with the stability of inorganic materials, achieving insolubility and infusibility through a highly cross-linked three-dimensional network structure. This material exhibits excellent thermal oxidation stability with a weight loss of only 2%-8% after continuous heating at 250℃ for 24 hours. Its electrical insulation properties remain stable over a wide temperature range of -60℃ to 250℃. Its surface tension is lower than most organic resins but higher than fluoropolymers, giving it excellent hydrophobicity and anti-sticking/molding properties.
II. Multi-faceted Classification System of Silicone Resins
1. Classification by Side Chain Substituents
Methyl Silicone Resins: With methyl as the main substituent, it has high hardness and water resistance, and a light transmittance exceeding 90%. It is commonly used in metal coatings and optical protective films.
Phenyl silicone resin: Introducing phenyl groups enhances thermal stability, maintaining structural integrity even at 500℃, suitable for aerospace ablation-resistant coatings.
Fluorosilicone resin: Achieving ultra-low surface energy through fluorine modification, oil resistance is improved by 300%, widely used in antifouling coatings and precision mold release agents.
2. Classification by Curing Mechanism
Condensation-type silicone resin: Forming a cross-linked structure by removing small molecules (such as water and alcohol) through a condensation reaction, curing temperature 180-250℃, used in motor insulating varnishes and laminates.
Addition-type silicone resin: Achieving low-temperature curing (80-120℃) through a hydrosilylation reaction, reducing deformation by 50%, suitable for precision electronic packaging.
3. Classification by Modification Method
Epoxy-modified silicone resin: Combining the strong adhesion of epoxy resin with the heat resistance of silicone resin, tensile strength is increased by 200%, used in structural adhesives.
Acrylic-modified silicone resin: Improving flexibility through chemical grafting, elongation at break reaches 150%, suitable for building waterproof coatings.