The Development History of Silicone Softeners
Hits: 290
img
Origins and Early Exploration (1940s-1950s)
Research on silicone softeners began in the 1940s. In 1940, the first attempt to impregnate fabrics with dimethyldichlorosilane yielded preliminary waterproofing results. In 1945, Elliott et al. of General Electric in the United States further improved waterproofing by soaking fibers in an alkaline aqueous solution using sodium methylsiloxane. In the early 1950s, Dow Corning in the United States discovered that fabrics treated with polysiloxane containing a Si-H structure had good waterproofing and breathability, but the hand feel was poor and the silicone film was hard, brittle, and easily peeled off. By using polydimethylsiloxane (PDMS) in combination with hydrogen-containing silicone oil, not only was the hand feel improved, but the waterproofing effect was also maintained. This discovery marked the birth of the first generation of silicone softeners.
Technological Breakthroughs and Product Iteration (1960s-1990s)
In the 1960s, the second generation of silicone softeners emerged, forming hydroxyl silicone oil emulsions by introducing hydroxyl groups at both ends of the molecular chain. These types of softeners can form a network cross-linked structure on the fabric surface, significantly improving softness, wash resistance, and stability. However, their emulsion stability is difficult to control, and demulsification and oil separation are prone to occur during application. In the late 1970s, third-generation silicone softeners gradually emerged, introducing active groups such as amino, epoxy, and polyether groups onto the main or side chains of polysiloxanes to impart superior softness and overall performance to fabrics. However, these products usually need to be used in combination with monofunctional polysiloxanes, and the mixing ratio is difficult to control, significantly impacting production and application.
Diversification and Environmental Protection Development (21st Century to Present)
In the 21st century, fourth-generation silicone softeners became mainstream. These products, through molecular configuration optimization, achieve a balance between wash resistance and hydrophilicity, meeting the multi-faceted treatment needs of fabrics in terms of softness, elasticity, and hydrophilicity without the need for compounding. Block-modified silicone oils, as representatives of fourth-generation products, significantly improve overall performance by introducing more active groups. Meanwhile, with increasing environmental awareness, the industry has begun to focus on chemical structure innovation, multifunctionality, and environmental compliance, such as controlling the content of D4/D5/D6 and developing low-VOC products, thus promoting the development of silicone plasticizers towards a green and sustainable direction.